Wuxi Longterm Machinery Technologies Co., Ltd.  

Product Name: Stainless Steel Drum Making Machine Model NO.: HLT Production Scope: Product Line Rhythm: Flow Production Line Flexible Production: Intelligent Manufacturing Automation: Automation Certification: ISO, CE, LR, ABS Automatic Production Line: Comprehensive Transmission Type: Flexible Warranty Year: 1 Year Control Method: PLC Oveaseas Installation: Available Product Name: Stainless Steel Drum Making Machine Trademark: Comflex Transport Package: Standard Seaworthy & Strong Package Specification: as customer's requirements Origin: Wuxi, Jiangsu, China(Mainland) HS Code: 84639000 Product Description Complete steel drum production lineI. Raw materials consumption/production capacityPlate thickness (mm)Finihed drums (pcs/T)Production capacity (kg/pc)1.24121.51.0BUp and bottom covers 1.24719Drum body 1.01.050180.9BUp and bottom covers 1.05416.8Drum body 0.90.95616.20.89710.28II. Complete steel drum manufacturing facilitiesA. Front section equipment 1. Decolier2. Hydraulic Up-coiling device3. Hydraulic supporter4. Side deviation rectifying device5. Sizing & flattening machine6. Cutting machine - for drum body7. Cutting machine - for waste sheet8. Arch shape guiding device9. Stacking car10. Hydraulic system11. Electric control system12. Top & Bottom cover conveyor device1.Hydraulic Up-Coiling Device a) Up-Coiling Support Platform is for storing steel coil and facillitate Material Feed Trolley for delivering material. b) Material Feed Trolley is used for carry steel coil.. It is operated with hydraulic system to push cylinder for reciprocating linear movement and gear box to deliver steel coil in parallel to the center of uncoiling unit so as to assure the fixing.2.Decoiler& Hydraulic Supportera)Uncoiling width: 916-1320mmb)Plate thickness: 0.6-1.2mmc)Motor power: 5.0KWd)Uncoiler capacity: 10te)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200f)Machine size: 3900x1500x1940(mm), Total weight: 5T3.Sizing &Flattening MachineShort introduction:7 rollers working,servo automatic sizing,worm and gear adjust the leveled plate thickness.Function:The clearances of up and down rollers can be adjusted by the upper hand-wheel while figure can be shown bydialindicator.The operationlinearspeed isadjustedstep-less.Itcan be controlledbythesignal ofmid-bridge forhighand lowspeedchange.Main technics:a)Plate width: 916-1320(mm)b)Plate thickness:0.6-1.2(mm)4. Cutting MachineFunction: Cut the leveled steel plate into drum body.Main technics:a)Plate width:≤1500mmb)Plate thickness:≤3mmc)Motor power: 3.0KWd)Cutting ability:≤20 times/mine)Machine size:1800x950x1500(mm),Total weight: 3T5.Hydraulic StationFunction:Provide oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn machine to make sure stably working.Main technics:a)Motor power:7.5KWb)Machine size:800x800x1500(mm),Total weight: 0.5T6.Electric Control SystemFunction: Control the decoiler,flattening machine and other front section equipments working.B. Cover equipment1. Top & Bottom cover mould2. Double locking mould3. 63T pressing machine4. 160T pressing machine5. Pre-coiling & Gluing machine1. Top & Bottom cover mouldShort introduction:Equipped with two sets of 160T pressing machinesFunction: Punching the bottom cover Main technics:a)Motor power:18.5KWb)Working ability:5-26 pcs/minc)Machine size:2185x1420x3070(mm),Total weight: 14.5T2.Drum Injection MouldShort introduction: Equipped with one set of 63T pressing machineDouble punching mould: punch oil filler and breathable mouth of the bottom cover.Machine size: 710x480x300(mm)Total weight: 0.5TDouble locking mould: lock oil filler and breathable mouth of the bottom cover.Machine size: 710x480x300(mm)Total weight: 0.5TMain technics:a)Motor power: 11KWb)Machine size :1800x1232x2550(mm)c)Total weight: 5.5T3.Pre-Coiling & Gluing MachineShort introduction: Pre-coiling machine for the bottom cover, cylinder push the cam to work, automatic glue- spaying system.It has advantages of safety,stablity, smooth edging.Main technics:a)Machine size:1600x1400x1350(mm)b)Total weight: 4.5TC. Middle section equipment1. Stacking table2. Circle-rolling machine3. Seam welding machine4. Edging & Beading machine5. Corrugation (W Rib) machine6. Edge-curling machine7. Convey device8. Electric control system9. Leakage checking machine1.Circle-rolling MachineShort introduction:3 rollers working. Main technics:a)Rolled plated width:≤1100mmb)Plate thickness:0.6-1.2(mm)c)Circle diameter:≤570mmd)Motor power:1.5KWe)Machine size:2200x750x1300(mm),Total weight: 1.5T2.Seaming Machine(BH-150-5Z)Short instruction:This automatic seaming machine dismisses the spot welding process,it is our newly developed drum seaming machine.All of components adopts domestic superior raw material,cupreouswelding rollers.Main technics:a)Welding Machine capacity:150KVAb)Driving type: pneumaticc)Current: alternating currentd)Frequency range: high frequencye)Working theory : contravariant3.Edging&Beading MachineShort introduction:controlled by PLC,hydraulic driveMain technics:a)Beading height:≤14mmb)Drum height:894-905(mm)c)Hydraulic system pressure:8Mpad)Air pressure:0.1Mpa e)Machine size:3700x700x1600(mm),Total weight: 5THydraulic Station:Main technics:a) Machine size: 1800x860x1700 (mm)b)Total weight: 1Tc) Motor power: 22KW4.Corrugation (W rib) MachineShort introduction:controlled by PLC,hydraulic driveMain technics:a)Corrugating height:≤3mmb)W rib height:≤9mmc)Drum height:884-895(mm)d)W rib space:280mme)Motor power:11KWf)Machine size:4500x650x2100(mm),Total weight: 7THydraulic station: a)Machine size:1800x860x1700(mm)b)Total weight: 1Tc)Motor power: 7.5KW5.Edge-Curling MachineShort introduction:controlled by PLC,hydraulic drive,7 layers edge curling.Main technics:a)Drum height:886-897(mm)b)Motor power:45KWc)Machine size:4800x1300x2200(mm),Total weight: 13THydraulic station: a)Machine size:1800x860x1700(mm)b)Total weight: 1Tc)Motor power: 7.5KW6. Leakage Checking MachineShort introduction:Manual/automatic control,pneuma lock.Main technics:a)Checking drum diameter:560-570(mm)b)Drum height:886-897(mm)c)Pressure:0.03Mpad) Machine size:2530x700x1100(mm),Total weight: 2T7.Multi-section Convey DeviceShort introduction:Convey the drum body to be edged,beaded,Corrugated W rib reinforced and sealed bottom cover with PLC controlling.Main technics:a) Motor power:4.0KWb) Machine size:11000x2100x1000(mm)c) Total weight: 3TD. Rear section equipment1. Front section trans-line2. Degreasing & Phosphorization room3. Washing & Drying room4. Overturn equipment5. Painting room6. Front drum-separation machine7. Drying room after painting8. Bck drum separation machine9. Air cooling system10. Rear section trans-line11. Electric control system1. Degreasing & Phosphorization RoomShort introduction: This part is used to transport the drums,controlled by PLC, adopts spraying device to automatic clean the coil, phosphorize and washing the grease onthe drums. The conveyor device adopts superior steel, inwalls are made of1mm steel plate. Main technics:a)Machine size:36000x2110x2060(mm)b)Total weight: 30T2. Washing & Drying RoomShort introduction:Drying the water on the surface of the drum, controlled by PLC.The whole machine adopts fuelheating devices.Fan is installed on the top of the room,so that hot and cycling wind can beproduced to speed up the drying.Main technics:a)Motor power:25KWb) Machine size:20000x1920x3600(mm)c) Total weight: 25T3.Painting Room(double colors)Function: The conveyor device is controlled by PLC, rotating table make the drums closely, painting system paint the drums in & outside with the spray gun. One color or various can be alternative. Mode of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting equipment is made of Chang Jiang.Main technics: a)Motor power: 55KWb)Machine size: 7400x4990x3600(mm)c)Total weight:15T4.Front Drum Distributor Function: Transport the drums to the conveyor line of outside painting&stiffening room, the cylinder iscontrolled by PLC.Main technics:a) Motor power: 2.0KWb) Machine size: 1500x1050x800(mm)c) Total weight: 1T5.Drying Lineafter PaintingFunction: The conveyor device is controlled by PLC, adopts fuelheating inwall of the room is equipped with heating tubes. Fan is installed on the top of the room, so that dry the paint.Main technics:a) Motor power: 35KWb) Machine size: 36000x2100x4300(mm)c) Total weight: 30T6.Down-drum Roller Trans-lineFunction: The device transports the dried drums to the ground.Main technics:a) Motor power: 1.5KWb) Machine size:2000x900x800(mm)c) Total weight: 0.3T7.Overturn EquipmentFunction: Change the state of drums from horizontal to vertical, so that it will be mucheasier to paint, controlled by Cylinder.Main technics:a) Machine size: 1400x690x850(mm)b) Total weight: 0.5T